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Design & Analysis

The LumAir project team collaborated with GD Design Co. to address ceiling fan limitations in low clearance spaces. The team’s goal was to integrate airflow and illumination via a compact, recessed ceiling unit. Extensive research informed a concept meeting the criteria. Challenges arose due to the novel approach, requiring efficient teamwork and client collaboration. The result? A concealed unit which effectively combines lighting and airflow functionalities.
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In Alberta, most small commercial buildings feature old gas-fired rooftop units. Many owners
are contemplating removing gas from their buildings and substituting it with alternatives that
do not rely on natural gas consumption. The project involves examining various technologies
and suggesting the optimal pathway for owners. The team will assess geothermal heat pumps,Variable Refrigerant Flow (VRF) Systems, and Packaged Rooftop Units (RTUs) systems for their suitability in small commercial buildings in Alberta. They will also evaluate the possibility of maintaining gas heating while upgrading to modern, high-efficiency units. Cost-benefit analyses for each option will inform equipment selection and guide specification development for owners.
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The focus of this project was to develop an innovative strategy for reducing the amount of drag caused by car mirrors, which can contribute significantly to a vehicle overall air resistance that impacts vehicle performance and fuel efficiency. Existing side mirrors design were not optimized for aerodynamics criterion leading to fuel consumption. The project team was sought to explore design and evaluate side mirrors that reduce aerodynamic drag without compromising mirror functionality and visibility. The research team used computational fluid dynamics (CFD) simulations to investigate airflow patterns around conventional side mirrors and evaluated the effects of potential design alterations on drag reduction. The project was started from theoretical design process, CAD modelling to finalize configuration, followed by detailed simulation in SolidWorks to refine the design and CFD simulations to determine the amount of drag. Expected outcomes included in the design and development of car mirrors that reduce drag and improve vehicle performance.
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The shifting bike frame project targets the creation of a mountain bike frame that adjusts its geometry to optimize performance both uphill and downhill. The team aims to develop a bike that can easily transition between a steeper geometry for uphill efficiency, providing better pedal clearance, and a slacker geometry for downhill safety, ensuring a lower center of gravity. This will be achieved through a manual mechanism designed to alter the bike frame’s geometry according to the terrain. The project began with a detailed analysis of existing
mountain bike models, focusing on key measurements that influence the bike's handling, comfort, and safety. From this analysis, the team designed an adaptable frame. While prototyping is a potential phase the goal is to produce detailed, accurate CAD models.
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The GNCTR (Great Northern Concrete Toboggan Race) Super Structure project team worked closely together to improve the performance of the SAIT concrete toboggan structure through the implementation of new innovative materials, with the primary focus of carbon fiber. The project’s goal was to research and analyse a design that can assist next year’s SAIT club with a new progressive concept to bring the school back on the podium of the Canada wide competition. This was a comprehensive design project that required the team to complete countless design concepts and FEA calculations while attentively remaining in the scope of the GNCTR rules and regulations.
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The GNCTR Steering team worked to redesign the steering system for the concrete toboggan. The GNCTR is a competition between universities and colleges across Canada to test the best design for a concrete toboggan. The team’s goal was to design a steering system for the toboggan which could handle the slalom course in the race, while carrying five people. The design had to be compatible with the rest of the toboggan and follow the GNCTR rules. The project required multiple designs and models to select the best design for the competition. During the project design, the team faced a few challenges including selecting the proper material that could withstand the cold temperatures and picking the best steering system design to perform the best.
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The Great Northern Concrete Toboggan Race (GNCTR) Braking team was tasked with creating a new brake system design for SAIT’s GNCTR team to use for their toboggan in the upcoming 2025 tournament being held in Montreal, Quebec. The main goal of the project was to create a brand-new design that meets all the requirements of the GNCTR ruleset and SAIT’s team, using previous models and supplementary research as inspiration for the design. This project allowed for the team to practice their technical design and analysis skills while also learning to work effectively as a team to complete the project for their client.
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Governments and private institutions are increasingly focused on utilizing renewable energy resources, with wind power emerging as a particularly prominent option. It is widely regarded as one of the most competitive alternatives amidst the global shift towards cleaner energy sources. Wind power also plays a crucial role in reducing greenhouse gas emissions, thus aiding in the fight against global warming. This project aims to offer insights into the design of a wind turbine system that efficiently utilizes wind energy to generate electricity, effectively addressing residual challenges. In the design process of the wind turbine, various criteria are taken into consideration including cost-effectiveness, safety measures, noise reduction, and power output adequacy. Additionally, Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) analyses are conducted to optimize the project's performance before implementation in real-world scenarios.
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The Aether team collaborated with Carrier Enterprise as their client to enhance the air quality of an existing space, while using and preserving the integrity of the current and existing equipment.

Factors such as odors, recirculation of harmful infectious aerosols originating from the outside environment as well as generated by occupants, and the influx of poor-quality outside air such as that from wildfire smoke, can have detrimental effects on air quality. Consequently, the team was tasked with conducting thorough research on relevant codes and standards, filtration systems, and disinfection that must be adhered to, in addition to addressing the specific requirements outlined by the client, to execute this project with optimal effectiveness.

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The collaborative initiative between the Mustang Brake Conversion Kit team and their client, Highwood Technical Services, entails the design and development of a Drum to Disk Brake Conversion Kit for a 1966 V6 Variant Ford Mustang owned by Highwood Technical Services. The team was committed to the development of a customized solution that seamlessly replaces the traditional stock braking system with a modern, performance-oriented and safety-enhanced alternative. This project was driven by the lack of readily available and cost-effective solutions on the market for this variant of the vehicle. The attainment of milestones, such as potential manufacturing and project testing underscores the commitment to a forward thinking and efficient work ethos by the team.
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The Noise Reduction Toroidal Blades project team demonstrated exceptional collaboration with their instructors, resulting in the development of an innovative design poised to revolutionize existing propeller technology. The primary objective of the project was to engineer a design capable of significantly lowering sound frequencies emitted compared to conventional toroidal blades, thereby minimizing disturbance to urban residents. Through meticulous design refinements, the blades are engineered to pose minimal risk of damage or obstruction. This iterative design process necessitated rapid prototyping and rigorous testing to ensure alignment with project objectives.
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The GBT project team collaborated with their client, Green Building Technologies (GBT), to redesign their E-72 apparatus so that it can perform the racking test along with the existing three tests, eliminating the need for a separate setup. Combining the two apparatuses (E-72 apparatus and racking test apparatus) can not only give the client more space to work with but also result in less power consumption, which increases the efficiency of the testing significantly.

The goal of this project was identify potential designs and solutions to check whether the racking test can be performed in the E-72 apparatus. The group approached the problem by doing some preliminary research to explore design possibilities followed by Finite Element Analysis (FEA) to evaluate the structural integrity of its proposed design.

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The USB Mold team developed a customized USB Mold for the automation lab to create the
casing for a USB quickly and affordably with few defects. The objective of the project was to build a USB Mold for USB Sticks with recyclable and reusable types of plastic with the help of the injection molder. This was an investigable project that required the team to study the dimensions and size of the injection molder. In order to meet the design constraints, the team was required to know the available designs in the markets including production cost, manufacturing cost and mold designs to accommodate selected plastic for producing the overall outcome.
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This project team developed an online database in the form of a website tailored to aid SAIT students in addressing defect issues with the PRUSA MK i3S 3D printer. The database enables students to add new content if they encounter new challenges with the printer. The project utilized 3D scanning to identify defects/differences between printed objects and their associated CAD models. This initiative aims to foster collaborative problem-solving, experiments, and prototyping to enhance the effectiveness of additive manufacturing processes within the SAIT community.
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The Casing Frame Manufacturing and Optimization team worked with Engineered Air to redesign the manufacturing process for a standardized ventilator. The goals for this project were to create an innovative new manufacturing process for the ventilator including redesigning the casing and designing a new jig. This project required the group to accommodate the requirements set by Engineered Air; some of these were to increase accessibility of internal components, lower production times, maintain a standard of adjustability, and ensure a high-quality product is created. A wide variety of resources were used for this project including CAD modeling, and 3D printing.
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Design & Development

Ben McBean, Harris Dzindic, Logan Sylvester, Nicolas Nadeau

The Metal Alloy Fabrication Ltd. (MAF) DBUR project team worked on a unique opportunity to explore creative and interesting solutions to the deburr station tool storage shortcomings. The primary goal of the project was to localize all relevant tools to the department and into a system that can be deployed at each workstation in deburring. The design needed to integrate with existing MAF infrastructure and incorporate elements of lean manufacturing along with modularity to accommodate evolving tool sets. The nature of this project required the team to go to site and gather as much information as possible before moving into concept generation and further into technical modelling. 

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Clem Alberando, Shogo Morikawa, Eakkasit Phongphachara, Andy Ryu

The Weld Tool Storage project team worked with their client, MAF Metal Alloy Fabrication Ltd, to create a contemporary design for the company’s uniquely formulated weld tool storage. The project’s goal is to create a design that can decentralize tool availability which is to establish localized tool access points at various workstations for reducing the time spent in tool retrieval and return, thereby enhancing operational efficiency, and minimizing waste. This iterative design project required the team to complete testing of concepts to effectively meet the client’s needs, analysis of welder’s working flow, cost analysis, DFMA analysis, and Lean analysis.

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Kurt Beswetherick, Jordan Lawson, Michael Mochalov, Ivan Salvador

The Treeline Outdoors rooftop tent project team worked with the designers from Treeline Outdoors to create a design for the frame of the company’s first hardshell tent. The main objective of the project is to develop a tent frame that is lightweight, durable, easy to use, and attachable on most vehicles. The design must also accommodate an expandable base that doubles the floor space when the tent is fully set up. This project required the team to use CAD software and iterative design processes to create a design within the client’s specifications. 

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David Boode, Omar Elbayok, Mariah Hensel, Evan Lefebvre

The project created for the client was to construct a solution for a pallet jack that can be transported in a vehicle as small as an SUV. The final objective of the project is that it can be compactly stored and transported by the user. The design is as light and strong as possible and can be stored in areas where a regular pallet jack would not be able to. The team explored different innovative designs to satisfy the client’s expectations

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Daphne Buntalidad, Manuel De Guzman, Prim Masa, Vishav Singh

The Deep Red Headlamp project team worked with their client, Ulrich Hissen, to modify an existing product with a white led headlamp into a deep red led headlamp. The project’s goal was to come up with a design that can incorporate the deep red LED to
prevent desensitizing the vision of the people around you and makes it convenient to do outdoor activities at night in groups more comfortable for yourself and those around you, since there will be less strain on them. This updated design project required the team to research electrical circuits and how different spectrums of diodes affect the vision.  

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Ryan Jefferson Cruz, Seji Katigbak, Vishrut Patel, and Yash Kumar Patel

The Propane Sound Cannon Tripod capstone team worked together with their client, MargoSupplies, to construct a tripod design for a propane sound cannon. The team was task toimprove the existing tripod construction that will solve its design flaws where the legs fall offwhen lifted and having to remove propane regulators for setup, making it complicated andprone to danger when in use. The design challenge made the team construct concept ideasand go beyond the existing tripods’ designs to meet the client’s requirements.

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Benjamin Brunton, Keegen Dhillon, Suyambu Raja, Pieter Smit

Calgarians are encouraged to buy water barrels to collect rainwater for use in watering plants, these barrels will fill up over the spring, summer and fall but during winter the water freezes. Freezing water expands by approximately 9% causing the barrels to break as the water has nowhere to go. The project’s goal is to prevent these barrels from breaking while minimizing user interaction, the product will allow users to forget about their barrel through the winter. The team has been iterating with CAD and rapid prototyping methods to experiment with designs and explore the nature of the problem.

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Anish Chopra, Harshil Gondaliya, Nikhil Kumar, Manav Modi

The ‘Vertical Eden’ is an indoor automated wall vegetable garden that allows customers to grow fresh produce right at the comfort of their homes. When approached by the Gardening Company, the team of students from SAIT’s MET department designed a self-sustaining prototype to aid people grow fresh vegetables who lack major gardening knowledge. The innovative and elegant design has automated systems imbedded inside that can nourish the plants by providing them with a suitable environment so that they can grow year-round without any hassle.

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Dylan DeFosse, Isaac Milne, Lucas Preston, Sarabjeet Singh

The Custom Athletic Solutions team has been contracted by the client who is passionate about cycling while also recovering from a long-term forearm injury. The team is tasked with finding a way to slow the cyclist and their bike to a stop while minimizing the strain on the user’s forearms caused by actuating their brakes – something that goes entirely unnoticed by most. The team have an opportunity here to demonstrate their technical and mechanical abilities through highly creative, user-focused problem solving. The team believes in the power of activity for mental and physical health, and they consider it an honour to take on a project that contributes to the field of adaptive athletics creating greater access to those who wish to be active.

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Davis Johnson, Marcus Peirtrich, Sam Relja, Isaac Richardson

The Porsche team was tasked to redesign the 1980s and 1970 Porsche 911 calipers. Their goal was to take measurements of the current calipers, 3d scans, and usage of CAD software’s to redesign the calipers in a way that fixed the current flaws from the previous design and make them aesthetically pleasing. With the help from their client the team had access to the cars themselves, all the original parts, and access with industry partners to produce a product that was safe while delivered the sporty performance that Porsches are known for.

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Avery Alipio, Melvic Alinio, Michelle Gregore, and Erin Slemko

SportSync collaborated with a client on a project to develop a practical device for winter sports enthusiasts. The objective was to design a gadget that enables users to manage their music seamlessly during snowboarding or skiing, eliminating the need for manual use of a phone due to challenges associated with winter gear. The device featured essential controls including volume adjustment, pause and play, and skip or playback. SportSync actively generated ideas and employed CAD simulations to ensure the device's practicality and effectiveness in winter conditions. By addressing these challenges in collaboration with the client, SportSync aimed to deliver a user-friendly device that enhances the music experience for winter sports enthusiasts

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Yakoub Hammoud, Duncan Piercy

⁤The USB capstone group, consisting of a team of driven individuals that has embarked
on a creative endeavour to produce promotional material for a USB thumbdrive to be
distributed during SAIT's school's open houses Through collaborative efforts of multiple
streams and attention to detail, they have meticulously designed materials that
showcase the device's features while embodying the characteristics of their educational
institution. ⁤⁤With a focus on captivating design and informative content the group
aims to make a lasting impression on prospective students and/or visitors. ⁤⁤Their
dedication to excellence ensures that their promotional materials will leave a memorable
mark at the upcoming events.
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Shawn Cruz, Anton Deguia, Guriqbal Gill, Kurtis Regehr

The Cabela’s archery sight project team worked closely with their client to design a competition ready sight that is easy to understand for beginners. The project's goal is to design a sight to competition regulations that is simple to use and offers accuracy comparable to other competition sights. The sight offers a steppingstone between beginner sights and competition grade sights.

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Design & Automation

Paulo Dongala, Jasrajdeep Singh Jassar, Jake Joustra, Ryan Laguna

Make way, make way. A robot is coming through! The Campus Autonomous Guided Vehicle (AGV) team is designing a prototype that can move independently, using ground-trekking wheels to travel between key locations in the Aldred building. Utilizing Gen 1 Robotinos in conjunction with new parts, the goal is to design an AGV that travels autonomously in a safe operating manner following all SAIT's safety regulations and guidelines. The AGV must be designed and built to support and promote future upgrades.

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Emmanuel Amaliri, Taylor Barber, Brenden Grocock, and Mohinul Islam

Could you imagine if automation and machining were combined? Pretty intriguing and innovative, right? This Capstone team is working with the Center for Innovation and Research in Advanced Manufacturing and Materials (CIRAMM) at SAIT to prove the concept of a milling and resurfacing process on ABB IRB 4400 robot that can potentially promote efficiency in the machining industry. To demonstrate this concept, the team is modeling a simulation in RobotStudio and running a physical program on the IRB 120 robots in the lab. While doing these main tasks, the team is implementing RobotStudio add-ins like MultiMove and PowerPac to increase production time and precision of the machining. The team is also designing grippers to hold a Dremel and foam using two different IRB 120 robots so that one robot can hold the foam while the other can machine it to the desired shape and size.

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Connor Claxton, Hayden Dotzler, Emilio Sepulveda, Jayden Thornhill

Have you ever needed an extra hand, how about a robotic hand to complete a task?
The capstone team is developing a solution in collaboration with their client to design and program a Festo robotino to address inefficiencies in the Mechatronics lab at SAIT. The primary objective of the project is to enable the robotino to perform "Pick N Place" tasks across the lab, particularly focusing on transferring tools and parts between different robot cells as required. This endeavor presented a significant challenge to the team acquiring new programming skills and experimenting with various configurations and connections from the server to the robot.

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Hunter James, Gurpreet Singh, Simon Villanueva, and Risa Vedoya

Have you ever wanted to be part of the process of making your own personalized dog tag? The SAIT Novamill Integration project team is tasked with improving the Novamill CNC machine and automating a procedure to engrave onto dog tags.

By entering your name and pressing GO, you will be able to see the process from when the robot arm picks up a dog tag and moves it to the machine which engraves your name. When the engraved tag is complete, it will be transferred from inside the cell to your hands to take home as a souvenir! Because this whole process will be automated, no assistance is needed from the team, giving visitors an opportunity to have a full experience!

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Peter Fischer, Grosvin Hernandez, Kai Joustra, Lowell Obreiter

Temperature control can be a complex process, have you ever wondered what goes into maintaining temperature in an enclosed space? SAIT instructor, Simon St Jean has tasked this project group with designing and building a prototype analog temperature control trainer for future MET students at SAIT. An enclosure will be built that can demonstrate and teach students about typical and advanced control methods using a heating element, fan, sensors, and mechanical damper.

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Jordan Champagne, Josh Gagnon, Ryker Kahlert, Ethan Pratt

From pixels to plastic, bring ideas from blueprints to reality. Look no further
than our IRB140 3D-printing designs in 6-axes. The team is tasked with
creating an interface to create 3D plastic prints. The specialty of this
software is to print non-planar pattern allowing you to change the grain of
your print for better structural properties and maximize strength. This allows
for more economical printing by not printing unnecessary structural supports
thus reducing post processing and surface finishing time.

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Ayomide Fasesin, Mathew Gibbons, Jasroop Grewal, Bronson Hennessey

The Injection Molding team collaborates with SAIT on a pivotal project aimed at repurposing
an injection molding machine. The primary objective is to enhance efficiency and
automation in the design of the existing machine. A critical challenge faced is optimizing the
heating element. Balancing the need for recycled plastic to reach the glass transition
temperature, without reaching the melting point and releasing carcinogenic gases, presents
a unique engineering challenge. Through extensive research, the team delves into
innovative technologies and methodologies within the field, ensuring sustainable ways to
recycle plastics. This capstone promises a groundbreaking solution, not only meeting but
exceeding the safety and efficiency requirements set by the esteemed client, SAIT.

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Craig Knight, Chris Swenson, Dalton Bonertz, Eyong Beteck Ayuk

Pulverized plastic particles portioned precisely! Watch waste transform into wonders as the
Injection Molding Dispensing group demonstrates the pinnacle of precision dispensing.

As a part of the recycled plastic injection molding machine project, the team developed an
automated dispensing mechanism capable of placing shredded materials with high accuracy
and precision.

Please promptly preview our project at SAITs META capstone showcase where preserved
polystyrene produces parts.

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Lemuel Agyapong, Gabriel Iobagiu, Sara Kazi, Abu Obida

Imagine if every device you own could tell you exactly how much energy it is using in
real-time. This Energy Monitoring System could save you thousands of dollars by alerting
you of needless power consumption and potentially even diagnosing system problems.

Experience the future of real-time data visualization utilizing easy-to-understand
dashboard that shows you exactly what needs to be corrected and how long you can
continue operating until something goes down!

This cutting-edge system is designed for SAIT's Mechatronics Lab by a skilled group of
automation students. Join the team in redefining sustainability by seamlessly fusing
efficiency and technology.

The Mindsphere team extends an invitation for you to experience the power of
innovation at this year's SAIT MET Project Expo!

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Emmanuel Unu and Tristan Tooze

Do you want to see how integrating software into your production line can reduce downtime, increase efficiency while saving you money at the same time?

The team has been tasked with developing an industry 4.0 system for the Festo MPS
(Modular Production System) stations used in the MET automation lab at SAIT. A full digital twin would allow the MET lab to explore new, more efficient layouts for the MPS factory without taking the physical factory offline. The group will first produce a digital twin for one station in this system using CIROS 7. Once the twin is complete, the group will then document the entire process on how to convert subsequent physical stations to make it easier for others to convert physical production systems on CIROS 7.

Come see the potential that digital twins have to offer in manufacturing.

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Bryan Lope, Harvey Navecilla, Ivan Delizo, Youngdong Kim

Extraterrestrial, futuristic, modern, or is it, Jarvis the robotic arm!? It is a robot project where the team is tasked to design a system that demonstrates the skills you can learn in MET automation stream. It is a pick and place system that shows and demonstrates PLC programming, relay logic, pneumatic system, sensors, vacuum cup gripper, and an added vision system which may be better than yours. It will be able to recognize shapes and colors which everyone can see in the Open House Demo Project at SAIT’s Manufacturing and Automation Expo. Wanna know how it works? Become SAIT’s next generation of automation students.

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Pablo Gaviria Lopez, Alessandra Nowicki, and Dylan Rozak

Students at SAIT are cracking down on unacceptable robot behavior.

Smarter safeguarding devices allow for dynamic and real-time control over industrial equipment, minimizing workplace incidents and maximizing comfort for floor personnel. Enabling industry 4.0 to not only emerge around us but to coexist with technology symbiotically.

The robotics safety team is tasked to integrate and interlock presence sensing devices to govern robotic work cells in the Aldred Center automation lab. The project's goal was to integrate light curtains, LiDAR sensors and door latches to a central safety system that monitors human presence and controls cells based on instructor parameters and full compliance with CSA standards.

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John Carlo Fontanilla, Jumar Angelo Martinez, Aldrin Merilles, and Romulo Jr. Sernadilla

Have you ever seen a robot in action? How about a Rube Goldberg machine that utilizes diecast toy cars? The Open House Demonstration team is tasked by their client, Christopher Dick, SAIT MET instructor to create a demonstration unit that draws inspiration from a Rube Goldberg machine by utilizing Hot Wheels toy cars. This promises to engage and captivate the audience, showcasing the real-world applications of Automation in MET. The team’s goal is to create a looping demonstration process that showcases the automation stream of the Mechanical Engineering program. The demonstration unit is comprised of basic pick and place using a robot, pneumatic actuators and sensors.

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Derek Chorney, Robert Iobagiu, Ghanshyam Marasini, and Susan Odhiambo

Are robots taking over the world? Yes! Come find out how the ASRS capstone team is making them work for you. This is an exciting opportunity to experience the future of warehousing with this capstone team's Automated Storage and Retrieval System (ASRS)! The ASRS is designed to simulate warehousing, where products can be stored, received and delivered upon request. This capstone team can demonstrate for you how the ASRS can effectively communicate with other equipment in the lab to store, retrieve and manage goods. Come and see the ASRS Integration at SAIT’s Manufacturing and Automation Expo, and witness the future where logistics meets innovation!

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